Here’s how I designed a shell inlay for a guitar headstock using Fusion 360, and cut the inlay using my CNC router.
Part 1 – Design in Fusion 360
Part 2 – Cutting Shell Material
Resources
Here are links to some of the tools, materials and software that I’m using in this project:
AutoDesk Fusion 360 for personal use
Next Wave CNC Shark Router
Carbide 2-flute Down-cut end-mills
1/32″ Carbide shell cutter
Phenolic backer board
CNC Feeds & Speeds
| Usage | Bit | RPM | Depth of cut | Plunge mm/min | Cut mm/min | Comments |
|---|---|---|---|---|---|---|
| Wood pocket | 0.0313″ (0.80mm) 2-flute downcut | 25000 | 0.5mm roughing 0.2mm finish | 200 | 250 | |
| Shell | 0.0313″ (0.80mm) shell cutter | 25000 | 0.3mm | 125 | 250 |
Fusion 360 Project File
Here is the Fusion 360 project file that I used for this design. It is set up specifically for my machine and cutting tools so I make no guarantees that it will work for you, but you are welcome to use it at your own risk.